3D Design and Reverse Engineering

Overview: Our 3D Design and Reverse Engineering services transform your concepts into precise digital models. We use the latest technology to create detailed and accurate designs that meet your project specifications.

  • 3D Design and Reverse Engineering

    Detailed and accurate 3D Design and Reverse Engineering services that reproduce existing parts. We use advanced 3D scanning and modeling techniques to create precise digital replicas, enabling improvements or modifications to the original design for enhanced performance.

  • CAD Model Creation

    High-quality 3D CAD models created from 3D scanning data. Our CAD models are accurate and detailed, providing a solid foundation for manufacturing, analysis, and further development. We ensure that your designs are optimized for production and meet all required specifications.

Revealing Possibilities, Unleashing Innovation Though Our 3D Design and Reverse Engineering Services

  • Precise 3D scanning and CAD modeling for accurate representation.
  • Thorough product analysis and documentation to understand design and functionality.
  • Prototyping and manufacturing support for seamless integration.
  • Intellectual property protection through detailed 3D Design and Reverse Engineering analysis.
  • Design optimization and customization to meet your unique requirements.
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Process Of 3D Design and Reverse Engineering

  • Strategic Analysis : We conduct a comprehensive evaluation of your target product or component, uncovering its design intricacies, material composition, and Manufacturing es. This strategic analysis forms the foundation for our 3D Design and Reverse Engineering approach, enabling us to identify opportunities for enhancement and innovation.
  • Precise Data Acquisition : Leveraging cutting-edge technology and advanced techniques, we acquire precise data through physical inspections, non-destructive testing (NDT), and 3D scanning. This meticulous data acquisition process ensures accuracy and fidelity in capturing the intricate details of the object under study.
  • Iterative Design Optimization : Through iterative design iterations and optimization, we transform the acquired data into innovative design concepts aimed at improving performance, functionality, and manufacturability. Our iterative approach allows for rapid prototyping, testing, and refinement, ensuring that the final design meets your exacting standards.

Case Study

Automotive Industry – Crash Simulation

Introduction :

In the automotive industry, safety is paramount. Ensuring that vehicles can withstand crashes and protect occupants requires detailed analysis and testing.

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The Problem Statement:

An automotive manufacturer needed to predict the behavior of a new vehicle design during a frontal crash and ensure it met safety standards.

Solutions:
  • The manufacturer used Finite Element Analysis (FEA) to simulate the crash scenario.
  • A detailed FEA model of the vehicle was created, including the structural components, materials, and potential impact points.
  • The simulation replicated a frontal collision to analyze deformation patterns, stress distribution, and potential failure points.
Impact:
  • The FEA crash simulation allowed the manufacturer to identify critical areas that required design modifications to improve crash worthiness.
  • This led to enhanced safety features, reduced development time and costs, and ensured compliance with safety regulations.

Industrial Manufacturing – 3D Design and Reverse Engineering for Tooling and Molds

Introduction :

In industrial manufacturing, creating accurate tooling and molds is essential for producing high-quality parts. 3D Design and Reverse Engineering is often used to recreate existing tools and molds that lack detailed documentation.

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The Problem Statement:

An industrial manufacturer needed to reproduce a set of complex molds for plastic injection molding. The original molds were worn out, and no CAD models were available.

Solutions:
  • The company used a Zeiss Blue light 3D scanner to capture the precise geometry of the existing molds.
  • The scan data was then imported into CAD software to create detailed 3D models of the molds. Any wear and damage were corrected in the CAD models to restore the molds to their original specifications.
Impact:
  • The new molds produced using the reverse-engineered CAD models met all quality standards and improved production efficiency.

    • The 3D Design and Reverse Engineering process ensured continuity in manufacturing without the need for extensive downtime or retooling.

Automotive Industry – CAD Design for New Product Development

Introduction :

In the automotive industry, the design of new components must be both innovative and compliant with strict industry standards. CAD design plays a crucial role in developing these components efficiently.

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The Problem Statement:

An automotive manufacturer aimed to design a new, more efficient exhaust system for a line of performance vehicles. The goal was to improve performance while adhering to environmental regulations.

Solutions:
  • The engineering team utilized advanced CAD software to design the new exhaust system.
  • The CAD tools allowed for detailed simulations and optimizations of fluid dynamics and thermal properties.
  • Prototypes were created using CAD models and tested for performance and compliance.
Impact:
  • The new exhaust system met all performance and environmental goals.
  • The CAD design process significantly reduced development time and costs, leading to a successful product launch and enhanced vehicle performance.

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